Heavy Duty Rotary Valves

UV-DN-150/350
Engineered for rugged reliability, these valves ensure robust material handling, seamless transfer, and uncompromising durability in the most demanding industrial environments

Heavy Duty Rotary Valves Introduction

pelletron rotaryvalve04 - Heavy Duty Rotary Valves

From hygienic to extra heavy-duty applications, rotary valves stand as indispensable components in numerous powder handling processes. At UV, our products seamlessly integrate the specialized knowledge of a dedicated valve manufacturer with the invaluable insights gained from a wealth of successful global installations. Discover the reliability, versatility, and expertise that define RotaVal rotary valves, delivering optimal performance across a spectrum of industrial applications

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Technical Specs

Description

Introducing our Heavy-Duty Rotary Valves – the pinnacle of industrial resilience and precision. Engineered for the toughest material handling challenges, these valves seamlessly blend strength with efficiency. With rugged construction and unwavering durability, our Heavy-Duty Rotary Valves ensure a reliable and uninterrupted flow in the most demanding industrial settings. Trust in a product designed to withstand the harshest conditions, providing optimal performance and longevity for your critical material handling processes

Function

The working function of Heavy-Duty Rotary Valves is rooted in their robust design and purpose-built features for handling demanding industrial applications. These valves serve as critical components in material handling systems, facilitating the controlled transfer of bulk solids or powders. The primary functions include:

  1. Material Segregation Control:
    • Heavy-Duty Rotary Valves excel in preventing material segregation by ensuring a consistent and controlled flow of bulk solids. This is crucial for maintaining material homogeneity.
  2. Sealed Material Transfer:
    • The valves are designed to provide a tight seal during operation, minimizing air leakage and ensuring an efficient and contained transfer of materials.
  3. Rugged Construction:
    • Engineered with durability in mind, these valves feature robust construction materials and design elements that withstand the challenges of heavy-duty industrial environments.
  4. Continuous and Reliable Operation:
    • Heavy-Duty Rotary Valves are built to deliver continuous and reliable material flow, minimizing downtime and optimizing the efficiency of material handling processes.
  5. Resistance to Wear and Abrasion:
    • The valves are equipped with materials and coatings that resist wear and abrasion, ensuring a prolonged lifespan even when handling abrasive or challenging materials.
  6. Precision Material Metering:
    • These valves offer precise control over material flow rates, allowing for accurate metering of bulk solids in various industrial processes.
  7. Compatibility with Harsh Environments:
    • Designed to thrive in harsh industrial settings, Heavy-Duty Rotary Valves are resistant to corrosive elements, extreme temperatures, and other challenging conditions.
  8. Adaptability to High-Pressure Applications:
    • In heavy-duty scenarios that involve high-pressure conditions, these valves maintain their integrity, providing a reliable solution for conveying materials in demanding environments.
  9. Versatility Across Industries:
    • Heavy-Duty Rotary Valves find application in diverse industries such as mining, cement, power generation, and more, showcasing their versatility in handling different types of bulk materials.

Features

Heavy duty rotary valves are designed to withstand challenging industrial conditions, including high temperatures and pressures. The features of these valves include:

  1. Rotor Design: Available with 6-vane or 8-vane rotor designs to accommodate different material flow rates and minimize air leakage
  2. Flange Housing: They come with square or round flange housing options to ensure compatibility with various system designs
  3. Material Construction: Constructed from durable materials such as cast iron, stainless steel, or Ni-hard to handle corrosive, hygroscopic, or abrasive materials
  4. Temperature and Pressure Resistance: Capable of operating at maximum temperatures up to 1,000°F and pressure differentials up to 22 psi, suitable for high-temperature and high-pressure applications
  5. Heavy Gauge Components: Feature the heaviest gauge rotor vane stock of competing products, extra-thick endplates, flanges, and housing walls for enhanced durability
  6. Outboard Mounted Bearings: Oversized bearings are outboard mounted, pre-lubricated, and permanently sealed to ensure low maintenance and prolonged life
  7. Sealing Mechanism: The Meyer PRO-TEC Seal is designed for very abrasive, positive pressure pneumatic conveying applications to minimize maintenance and downtime
  8. Customization: Special rotor designs including coatings, polishing, shallow pockets, and closed-end are available to match specific applications
  9. Housing Coating Options: Options for housing coatings include hard chrome, nickel, Teflon®, tungsten carbide, chrome carbide, and plasma to protect against wear and corrosion
  10. Size Variety: Available in a range of sizes from 4×4 through 36×36 to accommodate different volumes of material handling 

Benefits

Heavy duty rotary valves offer a range of benefits tailored to meet the rigorous demands of various industrial applications. Their design and construction provide advantages in handling, safety, and operational efficiency:

  1. Versatile Material Handling: These valves are capable of handling a wide array of materials, including powders, granules, pellets, grain, feed, and chips. This versatility makes them suitable for diverse industries such as dairy, food, pharmaceutical, minerals, plastics, power plants, and others.
  2. Durable Construction: Made from materials like cast iron, stainless steel, or Ni-hard, heavy duty rotary valves are built to withstand abrasive, corrosive, and hygroscopic materials, ensuring long service life even under harsh conditions.
  3. High Temperature and Pressure Resistance: Designed to operate in environments with temperatures up to 1,000°F and pressure differentials up to 22 psi, these valves are ideal for high-temperature and high-pressure applications, maintaining performance without compromising safety.
  4. Customization for Specific Applications: With options for rotor designs, housing coatings, and sealing mechanisms, heavy duty rotary valves can be tailored to meet specific application requirements, enhancing their efficiency and effectiveness in various operational contexts.
  5. Reduced Maintenance and Downtime: Features like the Meyer PRO-TEC Seal and outboard mounted, pre-lubricated, and permanently sealed bearings minimize maintenance needs and downtime, contributing to continuous, reliable operation.
  6. Enhanced Safety Features: Capable of functioning as airlocks, explosion containment, flame barriers, and system isolators, these valves enhance safety in systems prone to explosive dust or where flame propagation is a concern, ensuring compliance with safety regulations.
  7. Compatibility with Conveying Systems: Suitable for gravity, positive pressure, and vacuum conveying systems, heavy duty rotary valves offer flexibility in integration, allowing for seamless operation within a wide range of material handling systems.
  8. Efficient Metering and Feeding: Acting as precise metering devices, these valves can accurately control the flow of materials into processing lines, ensuring consistent product quality and operational efficiency.
  9. System Isolation and Protection: By providing effective system isolation, heavy duty rotary valves prevent cross-contamination between different stages of processing, protecting product integrity and quality.
  10. Economic Efficiency: Despite their robust construction and advanced features, heavy duty rotary valves offer economic efficiency by reducing the need for frequent replacements or repairs, thanks to their durability and low maintenance requirements.

Model And Specfications

The heavy duty rotary valves from RotaVal are designed to handle a variety of materials and applications with high durability and performance. Here are the model and specification details:

  • Size: The valves are available in sizes ranging from 150 mm to 400 mm, accommodating different volumes of material handling
  • Throughput: They can handle throughputs of up to 50 cubic meters per hour, ensuring efficient processing for high-volume applications
  • Clearance: High specification valves with clearances of less than 0.25 mm are produced, which minimizes air leakage and enhances performance
  • Materials: Options for construction materials include cast iron, stainless steel, or Ni-hard, suitable for various industrial environments and material types
  • Temperature and Pressure: The valves are capable of operating under high temperatures and pressures, with some models designed to withstand temperatures up to 1,000°F and pressure differentials up to 22 psi
  • Design: The modular design allows for customization to meet specific industry standards and application requirements, such as EHEDG for the European market and USDA for the American market
  • Applications: Suitable for a wide range of industries including dairy, food, pharmaceutical, minerals, plastics, and power plants, and can handle materials like powders, granules, pellets, grain, feed, and chips

 

 

 

 

Model Volume per revolution (liter/revolution) Speed (rev/min) Motor power (kW)
DN-150 4 24 0.75
DN-200 8 24 1.1
DN-250 16 32 1.5
DN-300 25 32 1.5
DN-350 40 38 2.2
DN-400 60 38 2.2

These models of heavy duty rotary valves are designed to handle different volumes of material with varying motor power to ensure efficient operation. The volume per revolution indicates the amount of material the valve can process with each turn of the rotor, while the speed and motor power are indicative of the operational capacity and energy requirements of the valve. These specifications are crucial for selecting the appropriate valve model for specific industrial applications, ensuring optimal performance and compatibility with the material handling system. 

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Options

  1. Rotor Designs: Various rotor designs such as 6-vane or 8-vane rotors to accommodate different material flow rates and optimize valve performance
  2. Housing Configurations: Options for square or round flange housing designs to ensure compatibility with different system layouts and installation requirements
  3. Material Construction: Choices of construction materials including cast iron, stainless steel, or Ni-hard to suit specific material handling needs and environmental conditions
  4. Sealing Mechanisms: Different sealing options like the Meyer PRO-TEC Seal for abrasive applications to minimize maintenance and enhance valve longevity
  5. Custom Rotor Features: Special rotor designs such as coatings, polishing, shallow pockets, or closed-end rotors available for customization based on specific application demands
  6. Housing Coatings: Options for housing coatings like hard chrome, nickel, Teflon®, tungsten carbide, chrome carbide, and plasma to enhance wear resistance and durability
  7. Size Range: Various sizes ranging from 150 mm to 400 mm to accommodate different material handling volumes and system requirements
  8. Throughput Capacity: Ability to handle throughputs of up to 50 cubic meters per hour, ensuring efficient processing for high-volume applications
  9. Clearance Specifications: High specification valves with clearances of less than 0.25 mm are available to minimize air leakage and optimize valve performance
  10. Modular Design Options: Modular design allows for easy integration with existing systems and customization to meet specific industry standards and application requirements

Accessories

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Heavy Duty Rotary Valves Solutions

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