Big Bag Packaging Machine

UV-DDBZ-500/1T
Revolutionize your packaging process with the Big Bag Packaging Machine – delivering swift, precise, and adaptable bulk material handling for increased efficiency, minimized waste, and reduced labor costs

Big Bag Packaging Machine Introduction

Picture4 - Big Bag Packaging Machine

Introducing the Big Bag Packaging Machine – a game-changer in industrial manufacturing. This cutting-edge equipment ensures swift and precise packing of large quantities of materials, from powders to aggregates. With advanced weighing mechanisms and an intuitive control panel, it guarantees accuracy and adaptability across various industries. Its robust design minimizes errors, reduces waste, and significantly cuts labor costs. The modular and easy-to-maintain structure allows seamless integration into existing production lines, making it a powerhouse solution for elevating packaging efficiency and sustainability in the contemporary industrial landscape.

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Technical Specs

Description

The Big Bag Packaging Machine, also known as an automatic ton bag packaging machine, is a large-scale weighing and packaging equipment designed for filling ton bags with various materials. It combines electronic weighing, automatic bag removal, and dust removal into a single, multi-purpose machine, offering packaging specifications ranging from 300KG to 1500KG.

Function

The Big Bag Packaging Machine, also known as a bulk bag filling station or FIBC (Flexible Intermediate Bulk Container) packing machine, is designed for efficient and automated packaging of bulk materials into large bags, commonly referred to as “ton bags” or “jumbo bags.” These machines are widely used in industries such as mining, agriculture, chemical, building materials, and metallurgy for the packaging of granular and powdery materials.

Working Principle:

  1. Variable Speed Feeding Mechanism:
    • Comprises an adjustable speed motor, belt drive, spiral shaft, and feeding mouth with a vacuum port.
    • Controlled by an electric box, the material is fed from the bin into the packing bag via the screw.
  2. Weighing Frame:
    • Connected to weighing sensors that transmit the weight signal of the material to the electrical box.
    • The electric box controls the entire machine, including the start, stop, speed, and cylinder lifting of the charging motor.
  3. Bag Placement and Clamping:
    • The packing bag is set on the discharging spout, and the four corners of the bag are hung on the cylinder hooks.
    • The pressure cylinder starts to work, pressing the bag mouth and opening the four corners of the bag.
  4. Material Filling:
    • The controller automatically tares the weight of the bag.
    • Material is poured into the bag by spiral rotation, and the vibration table vibrates the material to settle it within the bag.
  5. Dust Collection:
    • Dust generated during the filling process is sucked away by a vacuum cleaner connected to a dust collector.
  6. Weighing and Adjustment:
    • When the feeding speed reaches the preset value, the screw speed slows down, and the vibration stops.
    • Once the set weight is reached, the feeding stops, the cylinder loosens the bag mouth, and the bag is ready to be transported.
  7. Discharge and Transport:
    • The filled bag is released and can be moved by a forklift or conveyed to the next process.

Features

  • High Filling Accuracy and Speed: Ensures precise weight and volume in each bag.
  • Durable Stainless Steel Structure: Provides longevity and reliability.
  • Wide Range of Bag Sizes and Weights: Accommodates various bag specifications.
  • LCD Touch Screen Operation: Simplifies the user interface for ease of operation.
  • Material Flexibility: Capable of handling powders, granules, or liquids.
  • Integrated Weighing and Conveying Systems: Allows for automated processes.
  • Safety Compliance: Meets industry standards and regulations.
  • Customization: Services available to meet specific packaging requirements.

Benefits

  • Efficiency: Automated filling leads to higher production rates and reduced labor costs.
  • Accuracy: Precise measurements are critical for industries requiring exact quantities.
  • Versatility: Suitable for a wide range of materials, including abrasive and difficult-to-handle substances.
  • Eco-Friendly: Jumbo bags reduce packaging waste and improve logistics efficiency.

Model And Specfications

Model specifications DB-500 DB-1000
Weighing form Weighing on top    (hanging scale) Bottom weighing (bench scale)
Feeding method Spiral feeding

Gravity feeding

Vibrating feeding

Spiral feeding

Gravity feeding

Vibrating feeding

Bag clipping method Air Bag/Double Cylinder Belt Clip Bag Air Bag/Double Cylinder Belt Clip Bag
Weighing range 300-1000 300-1500
Weighing accuracy 0.2% 0.2%
packaging speed 10-30 10-30
Power consumption and gas consumption 1.1-3.5KW 1.1-3.5KW

 

 

NEED A CUSTOMIZED SOLUATION?

Options

  • Bag Clamping Device: Prevents dust from escaping and ensures a secure bag seal.
  • Filling Head Design: A double-layer casing structure for stable packaging through inflation and exhaust.
  • Rapping Equipment: For exhaust and compaction, ensuring load stability during storage and transportation.
  • Bag Hanging Device: Features a quick-release lockable hook or a tubular hook for easy handlin

its comes with Some Optional Features Such as

  • pallet library
  • Transmission lines
  • Recheck scale

Accessories

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Big Bag Packaging Machine Solutions

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