Automatic batching systems offer a reliable solution for handling and combining bulk powders with exceptional precision. They are ideal for applications requiring consistent and repeatable batches, eliminating the potential for human error and ensuring product quality. By automating the weighing and batching process, these systems streamline production workflows, reduce labor costs, and minimize material waste. This translates to increased productivity and cost savings for your business.
An automatic batching system typically consists of several key components:
The automatic batching system operates through a synchronized interplay of its various components:
There are several types of weighing and batching systems used in bulk material handling
WEIGHT GAIN
In a gain-in-weight batching system, the material is fed into a weighing hopper via a volumetric feeder. The feeders keep releasing material until a predetermined weight is reached within the weighing hopper, which activates and instructs the feeder to stop. The weighing hopper measures weight as the material or powder is released.
Such a hopper can receive an infinite number of materials from an infinite number of feeders. You can feed this batch further into any kind of batch procedure. Despite requiring more time for batch preparation, these feeders are a cost-effective choice.
Weight Loss
Several weigh hoppers are used in a loss-in-weight batching system to feed various ingredients. The weight of the substance kept within each ingredient feeder is ascertained using a weighing load cell. As the feeders release material into a hopper, the system determines how much weight was lost in the feeder. This makes it possible for the system to monitor the amount of each ingredient that is released.
At a higher cost, these feeders provide quicker batch preparation times.
Over the years, Indpro has developed a reputation for creating and producing excellent weighing and batching systems for a wide range of bulk powders and granules. Our devices are renowned for being simple to set up and use.
Shanghai Youwei’s Horizontal Ribbon Mixer stands as a versatile solution catering to industries spanning chemicals, pharmaceuticals, food processing, and construction. Ideal for blending powder with powder, powder with liquid, or powder with granules, this mixer ensures impeccable mixing efficiency and minimal downtime.
Ensuring accurate and efficient powder transfer is crucial in various industries. Shanghai Youwei offers a comprehensive range of dosing and weighing solutions specifically designed for powder conveying systems. These systems
UV-KQW Quick Clean Hygienic Rotary Valves are engineered to enhance productivity by minimizing downtime required for frequent cleaning of valve internals. Qualified by USDA Dairy and EHEDG, these valves are
UVZC Heavy Duty Blowing Seals Rotary valves are designed to efficiently feed powdery or granular materials into pneumatic conveying systems. These robust valves feature a tubular cast iron or stainless steel casing, a horizontally mounted rotor with V-shaped compartments, and various drive units. They are ideal for applications in industries like wastewater treatment, sugar mills, food processing, cement packaging, and more.
From hygienic to extra heavy-duty applications, rotary valves stand as indispensable components in numerous powder handling processes. At UV, our products seamlessly integrate the specialized knowledge of a dedicated valve
The UV-LX Trough Screw Conveyor system, known for its modular design, presents a range of solutions for the conveyance or feeding of powdery and granular materials. Specifically crafted for applications in the food industry and environmental technology, these conveyors excel in situations where avoiding material contamination is paramount, demanding absolute cleanliness and corrosion resistance. Widely applied in flour and animal feed milling, plastics, chemicals, and the pharmaceutical industry, the LX Trough Screw Conveyors showcase versatility across various sectors.
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