Shanghai Youwei is proud to present this case study showcasing our automated sealed dust-free feeding, weighing, and packaging system for a chemical pesticide powder – bisacyl compound. This innovative system ensures a safe, efficient, and environmentally friendly solution for handling hazardous materials.
Challenge:
Traditionally, packaging chemical pesticide powders like bisacyl involves manual handling, exposing workers to harmful dust and requiring extensive personal protective equipment (PPE). This method comes with several drawbacks:
- Health hazards: Inhalation of pesticide powder poses a significant health risk to workers.
- Low efficiency: Manual labor is slow and labor-intensive.
- Dust contamination: Open handling processes lead to dust spillage, compromising product quality and polluting the environment.
- High operational costs: The need for PPE and potential product loss contribute to increased expenses.
Solution:
Shanghai Youwei’s automated system addresses these challenges by providing:
- Sealed and dust-free environment: The entire process, from material transfer to packaging, occurs within a closed loop, eliminating dust exposure for workers and preventing environmental contamination.
- Automated operation: The system utilizes a vacuum feeder, screw conveyor, and automatic weighing platform for efficient and precise material handling, reducing reliance on manual labor.
- High accuracy: The system achieves a weighing accuracy of 0.3%, ensuring consistent and reliable product filling.
- Improved work environment: By minimizing dust exposure and manual labor, the system creates a safer and more comfortable work environment for personnel.
Project Details:
- Material: Diacyl compound
- Weighing accuracy: 0.3%
- Target weight: 25 kg
- Weighing mode: Manual bagging
- Conveying mode: Sealed and dust-free
- Material flowability: Poor
- Project location: Yancheng, Jiangsu, China
Process Flow:
- Drying: The diacyl compound is dried in a rake dryer.
- Buffering: The dried material is transferred to a buffer tank.
- Vacuum conveying: A vacuum feeder transports the material to a mixing buffer tank through a sealed pipeline.
- Automated weighing and filling: A high-precision screw conveyor automatically feeds the material into the packaging bag on the weighing platform. The system automatically stops filling once the target weight is reached.
Benefits:
- Improved worker safety: The closed-loop system minimizes dust exposure, safeguarding worker health.
- Enhanced efficiency: Automation significantly increases production throughput compared to manual processes.
- Reduced costs: The system minimizes labor costs and potential product loss due to spillage.
- Consistent product quality: Precise weighing ensures consistent product filling and eliminates the risk of human error.
- Improved environmental protection: The sealed system prevents dust contamination, promoting a cleaner work environment.
